GNOSISUnveiled

How Bubble Wrap Is Made

Popping bubble wrap is an enchanting idle pass time, isn’t it? Admit it, some of your fondest childhood memories are of you popping away at a sheet of the stuff with absorbed interest, proper? In these treasured idle moments did you ever wonder how that bubble wrap is made? Or how these excellent little pockets of air are trapped between the plastic just in your popping pleasure? Read on to seek out out precisely how it’s all done.

First, granules of plastic are carefully sprinkled onto a heated conveyor belt. This warms the plastic grains to a pliable consistency, although they still hold their shape. Think of those bits of plastic like heated chocolate chips; even when they’re hot they still stay the identical form unless disturbed, at which level they develop into liquid. So the warm plastic grains pass under a roller which squashes them all flat. During this squashing, the individual bits of plastic get melded together and a thin, clear sheet of plastic emerges on the opposite side of the roller.

Now, of those sheets are used for making bubble wrap. One has the precise bubbles and the other acts as a cover to seal the air in. To form the bubbles, the first sheet is wrapped round a cylindrical bar with little bubble shaped indentations in it. Because the plastic is held taut on the cylinder, suction pulls it into each little hole, shaping the bubbles by stretching plastic into the dents. This is lots like once you poke you finger into a taut sheet of plastic wrap and go away a dent.

Finally, the second sheet of plastic is laid on top of the first, trapping the air in the bubbles between them. A blast of hot air seals the two sheets collectively right into a single piece and voila! bubble wrap! The factory packages the bubble wrap (no stuffing required there) and ships it off. The numerous corporations and companies that use this product everyday receive it and package their own items in it to protect them from damage in transit.

So the subsequent time a large package arrives at your door and you rip it open to search out it stuffed with bubble wrap, think back to the factory where that stuffing was made. And while you are indulging your interior child by playing with your noisy improvised toy, keep in mind the simple process that created this wonderfully amusing material. Happy popping!

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