Popping bubble wrap is a fascinating idle pass time, is not it? Admit it, a few of your fondest childhood reminiscences are of you popping away at a sheet of the stuff with absorbed curiosity, right? In these treasured idle moments did you ever wonder how that bubble wrap is made? Or how these good little pockets of air are trapped between the plastic just for your popping pleasure? Read on to find out exactly how it’s all done.

First, granules of plastic are intently sprinkled onto a heated conveyor belt. This warms the plastic grains to a pliable consistency, though they nonetheless hold their shape. Think of these bits of plastic like heated chocolate chips; even when they’re scorching they nonetheless stay the same form unless disturbed, at which point they become liquid. So the warm plastic grains pass under a roller which squashes them all flat. Throughout this squashing, the person bits of plastic get melded together and a thin, clear sheet of plastic emerges on the opposite side of the roller.

Now, of these sheets are used for making bubble wrap. One has the precise bubbles and the other acts as a cover to seal the air in. To form the bubbles, the first sheet is wrapped around a cylindrical bar with little bubble formed indentations in it. Because the plastic is held taut on the cylinder, suction pulls it into each little hole, shaping the bubbles by stretching plastic into the dents. This is rather a lot like whenever you poke you finger into a taut sheet of plastic wrap and go away a dent.

Finally, the second sheet of plastic is laid on prime of the primary, trapping the air within the bubbles between them. A blast of scorching air seals the 2 sheets collectively into a single piece and voila! bubble wrap! The factory packages the bubble wrap (no stuffing required there) and ships it off. The numerous companies and businesses that use this product on a regular basis obtain it and package their own items in it to protect them from damage in transit.

So the following time a large package arrives at your door and you rip it open to find it stuffed with bubble wrap, think back to the factory the place that stuffing was made. And while you’re indulging your inner child by enjoying with your noisy improvised toy, remember the straightforward process that created this wonderfully amusing material. Happy popping!

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